HRDC Claimable
Training Courses

✓ HRD Corp Accredited Trainer 100% SBL-Khas Claimable In-House Delivery Fully Customized

How to Claim

All programs claimable under SBL-Khas. We handle all documentation.

1

Register with HRD Corp

Ensure your company is registered at hrdcorp.gov.my — most employers with 10+ staff qualify

2

Submit Training Grant

Apply for SBL-Khas before training begins — we provide all supporting invoices and documents

3

Attend & Claim

Complete training, submit attendance records — HRD Corp reimburses fees directly to your company

All training programs listed here are 100% HRDC claimable under the SBL-Khas scheme, delivered by Husni Halim — an HRDC Accredited Trainer and MPC QE5.0 Certified Auditor with over 16 years of hands-on manufacturing experience across Malaysia. Programs cover the full spectrum of operational excellence: OEE training, Kaizen, Lean manufacturing, 5S, TPM, TQM, Problem Solving, and AI for Industry 4.0. Every session is delivered in-house at your facility, customized to your industry, and built around measurable outcomes — not generic slides. Trusted by Intel, Safran, Panasonic, Sharp, Petronas, and 30+ Malaysian factories under the TERAJU Pritech4.0 national programme.

Training Courses

Eight HRDC claimable programs — each built around your industry, your team, and your operational challenges. Delivered at your site across Peninsular Malaysia.

Program 01

Overall Equipment Effectiveness (OEE)

2 Days Managers · Engineers · Supervisors ✓ HRDC Claimable

Malaysia's most critical manufacturing metric — and most commonly measured incorrectly. This program goes beyond the formula: participants learn to design an OEE measurement system from scratch, identify Six Big Losses with factory-floor precision, and run improvement sprints that produce measurable results. Methodology refined across 30+ Malaysian factories under the TERAJU Pritech4.0 national programme.

  • Design and implement an OEE measurement system
  • Identify and categorize Availability, Performance & Quality losses
  • Run targeted 90-day improvement sprints on the shop floor
Delivered at Intel Technology · Safran Landing Systems · Maxeon (SunPower) · Petronas · TERAJU (30 Factories Nationwide)
OEESix Big LossesKPIsProduction
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Program 02

Kaizen Principles & Applications

2 Days All Levels ✓ HRDC Claimable

Delivered by a Certified Process Kaizen Engineer (Solving Efeso Consulting, Milan, Italy) who ran Kaizen events across global manufacturing plants in Brazil, China, Indonesia, and Italy before bringing the same methodology to Malaysian factories. Participants learn to plan and facilitate Gemba-based improvement events, apply PDCA rigorously to real problems, and build the internal structure for continuous improvement that actually sustains beyond the training day.

  • Plan and facilitate rapid Kaizen improvement events
  • Apply PDCA cycles to real, live operational problems
  • Embed continuous improvement into daily team routines
Delivered at Sharp Manufacturing · TERAJU National Programme
KaizenGembaPDCACI Culture
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Program 03

Lean Manufacturing & Value Stream Mapping

2 Days Engineers · Supervisors ✓ HRDC Claimable

Most manufacturers understand Lean as a concept but struggle with where to start. This program makes it practical — participants draw their actual current state value stream, identify waste with specificity, design a realistic future state, and leave with an implementation roadmap for their own production line. Covers the full Lean toolkit from the 7 wastes to pull systems and flow design.

  • Draw and analyse current & future state Value Stream Maps
  • Identify and eliminate the 7 types of manufacturing waste
  • Implement pull systems and production flow improvements
Delivered at Mitsui High-Tec · Maxeon (SunPower)
LeanVSMWasteFlow
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Program 04

5S Workplace Organization

1–2 Days All Levels ✓ HRDC Claimable

Thousands of Malaysian factories run 5S training. Most see initial results that fade within six months. This program focuses specifically on what makes 5S stick — audit design, visual management systems, accountability structures, and the leadership behaviours that sustain the standard. Includes a Carotino-tested implementation framework from a year-long 5S consulting engagement.

  • Execute a complete Sort, Set-in-Order, Shine, Standardize, Sustain cycle
  • Design visual management boards and 5S audit systems
  • Build self-sustaining 5S habits and team accountability
Delivered at Carotino (1-Year Consulting Programme) · TERAJU National Programme
5SVisual MgmtWorkplace Org
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Program 05

Total Productive Maintenance (TPM)

2 Days Maintenance · Production Teams ✓ HRDC Claimable

Unplanned breakdowns are one of the biggest OEE killers in Malaysian manufacturing. This TPM program builds the systems to prevent them — transitioning maintenance culture from reactive firefighting to proactive ownership. Participants implement the two foundational TPM pillars (autonomous and planned maintenance) with practical tools they can deploy immediately on the production floor.

  • Launch an autonomous maintenance programme with operators
  • Design planned maintenance schedules and systems
  • Reduce unplanned downtime and equipment failure rates
Delivered at TERAJU National Programme · Various manufacturing clients
TPMAutonomous Maint.Reliability
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Program 06

Total Quality Management (TQM)

2 Days QA · Production · Management ✓ HRDC Claimable

Quality cannot be inspected into a product — it has to be built in at every stage of the production process. This TQM program covers quality culture transformation, defect prevention through process control, cross-functional quality ownership, and the management systems that make quality a shared organizational value rather than a QA department responsibility. Delivered with automotive-sector precision.

  • Establish a total quality culture across all production functions
  • Implement process control and defect prevention systems
  • Drive quality improvements through structured management frameworks
Delivered at Koito Manufacturing (2025)
TQMQuality CultureProcess Control
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Program 07

Problem Solving Methodologies

1–2 Days Engineers · QA · Supervisors ✓ HRDC Claimable

Most factory teams jump to solutions before they have properly defined the problem — and the same issues recur month after month. This program builds systematic root-cause analysis capability using 8D, 5-Why, Fishbone Diagrams, Pareto Analysis, and A3 thinking. Participants work on real problems from their own production environment throughout the training, not textbook examples.

  • Apply 8D and A3 frameworks to live production problems
  • Conduct root-cause analysis using 5-Why and Fishbone methods
  • Prevent problem recurrence with structured countermeasures
Delivered at Panasonic Aircond (2025)
8D5-WhyA3Root Cause
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Program 08

AI for Industry & Competitiveness

1 Day Management · Engineers · Teams ✓ HRDC Claimable

Malaysian manufacturers face real competitive pressure from automation and AI adoption — but most AI training is filled with jargon and theory disconnected from the factory floor. This program is different: practical, clear, and focused on what AI actually means for production operations. Participants assess their own Industry 4.0 readiness and leave with a realistic digital transformation roadmap, not a buzzword deck.

  • Understand real AI and IoT use cases on the factory floor
  • Assess your organization's Industry 4.0 readiness honestly
  • Build a pragmatic, phased digital transformation roadmap
Delivered at JPA — Jabatan Perkhidmatan Awam (2025)
AIIndustry 4.0IoTSmart Factory
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Husni Halim

16+ years on the factory floor across semiconductors, aerospace, automotive, oil & gas, and FMCG. Not a classroom-only trainer — a practitioner who ran Kaizen events at Prysmian global plants across five countries, and delivered OEE programmes across 30 Malaysian factories under TERAJU Pritech4.0 as Lead Consultant. Principal Consultant at Visi Armada Consulting.

HRDC Accredited Trainer

Accredited by Human Resource Development Corporation (HRD Corp) Malaysia

MPC QE5.0 Certified Auditor

Malaysia Productivity Corporation — Quality Excellence 5.0 Framework

Certified Process Kaizen Engineer

Solving Efeso Consulting — Milan, Italy

B.Sc. Aerospace Engineering

University of Arizona, USA — 2003

Before You Book

Is every program 100% HRDC claimable?
Yes. All programs are delivered by an HRDC Accredited Trainer and are fully claimable under the SBL-Khas scheme. We provide all documentation required for your grant application and claim submission — you focus on the training, we handle the paperwork.
Can the program be customized to our industry?
Always. Every program is built around your context — your industry, your machines, your processes, and your specific pain points. No generic slides. Case studies and exercises will reference your actual operations where possible. Semiconductor, automotive, aerospace, FMCG, oil & gas — all sectors have been covered.
What is the minimum group size?
Typically 10–25 participants per session. In-house delivery at your facility is strongly preferred — participants learn significantly better in their own production environment, and exercises can be conducted on the actual shop floor.
Do you deliver training outside Klang Valley?
Yes — programs have been delivered across Peninsular Malaysia including Penang, Johor, Perak, and Pahang. Travel arrangements are factored into the program proposal upfront, with no surprises.
How far in advance should we book?
3–4 weeks ahead is ideal — to allow for content customization, a pre-training needs analysis call, and HRDC grant application lead time. Urgent bookings within 2 weeks can sometimes be accommodated depending on schedule availability.

Ready to Book?

Tell me your training needs and I'll put together a customized proposal — including HRDC grant guidance and a program outline built around your team and industry.